OUR DESIGN AND ENGINEERING TEAM
With our expert staff in design and engineering department; Helps you build your ideas and projects, keeps track of your projec- tions from idea step to final product step and informs you. It ensures that the projec- tion works best. Product development and R & D activities are carried out in cooperation with the Production and Quality departments under the leadership of the engineering department.
Software and programs used by our department;
The SOLID WORKS CAD program is able to answer all our design applications and help us to minimize the amount of mistakes we make in our designs because it can perform various engineering calculations related to material analysis and strength analysis such as finite element analysis as well as assembly and simulation applications.
The CIMATRON CAD-CAM program assists in all mold manufacturing stages, especially with the integrated CAD / CAM structure we use in mold design and manufacturing. Smooth surface quality with simple 2.5 axes continuous NC abilities of up to 5 axes, high milling efficiency and ease of use enhances the productivity of our CNC machines
SOLIDWORKS SIMULATION PROFESSIONAL enables our engineering department to theoretically perform static analysis, frequency analysis, buckling analysis, thermal analysis, drop test, fatigue analysis and optimization
CANIAS ERP software helps us to manage our business more easily and efficiently at a low cost so that we can make quick decisions in the correct data by providing coordination of all units, up-to-date and reliable information.
Our engineering department completes all engineering work by designing your ideas in a computer environment. In cases where the products to be designed need to be verified, our engineering department is responsible. The results are shared with you in detail.
ABOUT ROTATIONAL MOULDING
Rotation technology is a suitable technology for producing complex and monolithic forms.
The cooling process starts after the firing process and the melt raw material solidifies and hardens in this process.
After the cooling process is completed, the mold is removed from the dismantling station and removed from the finished plastic mold.
- The mold is filled with the polymer raw material.
- The raw material is heated in the mold furnace until the melt.
- The mold is cooled to secure the product.
- The product is removed from the mold.
Rotasyon teknolojisi, karmaşık ve yekpare formlar üretmeye uygun bir teknolojidir.
The rotation production method has advantages compared to other plastic production methods. The moldings produced are simpler and cheaper than the blow molding molds. Because it is a low pressure process, it does not require the need to mold an expensive, strong metal alloy, such as injection molding. It is possible to revise the wall thickness without changing the mold in the parts produced by rotation. It is possible to obtain 2-20 mm thick in the same mold with desire. Parts with complex contours, forms can easily be manufactured by rotation method. It is possible to produce two-walled products with this method.
More than one mold can be made to reduce the manufacturing time and these molds can be produced in the same rotation machine at the same time. It can be manufactured by attaching to the same machine at different sizes and shapes in the same mold. The parts produced by the rotational molding method are empty, and these parts are monoblock pieces without welding.
Rotational molding is advantageous because;
- A hollow product can be produced in one piece without any welding operation or joints.
- The tension in the product produced is too small to be tested.
- The production period is short and it is an economical choice for mass production.
- It is possible to make multi-layer products
- Different types of products can be printed together on a single machine.
- It is easy to insert the coat in the coat.
- Labels can be added to products with mold-in graphic designs.
MATERIALS USED IN ROTATION MANUFACTURING
Polyethylene is a material commonly used in manufacturing by rotation method. However, many other plastic materials can also be used in the rotation process. Depending on the product in your project, special additives can be added to the raw material and it is also possible to produce the product in different colors desired.
Depending on the material needs, it can be very hard or sometimes soft.
Our design and engineering department will help you find the most suitable material for you.
- Anti-static Agents
- Cross-linking Agents
- Flame Retarders
- Flow Editors
- Foam Agents
- Heat Stabilizers
- Impact Strength
- UV Stabilizers